Bandsaw - High Volume Cutting of Meat, Pork and Fish | Marel Meat
Saws. Peerless Industrial Equipment Corporation is the home of Peerless brand band saw machines, Peerless circular sawing machines and Peerless power. 10 Essential Tips for Choosing a Band Saw Blade. Choosing and using band saw blades to meet diverse fab shop requirements. Canadian. At Spec Fab, we like to stay on the cutting edge of technology in our PA fabrication shop. From welding equipment to cutting equipment to the latest forming.
To resolve the problem of difficult start-up in harsh climates, bringing the blade rotation to the level required to provide the cutting force needed in the most diverse cutting situations; To provide for any power surges in the different areas of the USA, by supplying a variable cutting force; To cut down on supplier investment into product inventories; To increase the sales potential of the product.
Moreover, the machine was fitted with a LED which signals power absorption and acts as a guide when managing the cutting force, suggesting whether to stop or increase the power force, for much more consistent and efficient activity uninterrupted cutting.
In addition to this, this new band saw was devised to increase safety. Under critical conditions, the mini-inverter actually blocks the blade and switches the machine off to protect the motor.
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MARPOL FR focused on designing a band saw operating at V single phase, because this is the voltage our potential customers are supplied with household voltagewhereas the same cannot be said for voltage of V. In this way MARPOL FR placed the distributor in a position to meet even the most discerning of customers in terms of cutting force, even where three-phase V voltage was not present.
In summary, the improved technical performance of the machine, together with the reduced inventory of band saws required to satisfy the market just one machine meeting the same requirements as the three previously provided by Marpol and increased market coverage potential, enabled MARPOL FR to give a positive response to its distributor and to preside over the American market by envisaging interesting growth prospects for its own business. MARPOL FR has been committed to researching, studying and developing small- and medium-sized high-performance Band saws, Industrial grinders and other finishing machines sinceensuring greater reliability over time.
Flexibility in meeting customer requirements — Technical capabilities Continual innovation the company has designed and manufactured more than machine models to date An extensive range of products and services Band saws and cutting-off machines, Grinders and other finishing machines, other complementary products and third party mechanical machining work ; Financial soundness; Flexibility for production volumes no minimum order required ; Fast and timely direct assistance; Presence on international markets with own brand products and with products trademarked by distributors; Customised technical solutions; Lightness of the band saws, which are made entirely of aluminium.
Long-standing experience gained in many industrial sectors; 2. An extensive and versatile range of products and services Band saws and cutting-off machines, Grinders and other finishing machines, other complementary products and third party mechanical machining ; 3. Compact packaging optimised for transportation and international shipments. Pallets for 4, 10 or 25 machines depending on the model ; Spare parts available in the warehouse with fast deliveries all over the world; Timely technical assistance; Customised technical solutions; Specific technical product training for distributors and partners on the company premises.
10 Essential Tips for Choosing a Band Saw Blade
Performance, durability, and cost are all important factors in deciding which band saw blade is right for all of your various applications. Getting the lowest cost per cut, while maintaining acceptable levels of surface finish, is the optimal solution for ensuring continued productivity and profitability. Thinking about these factors is the first step in selecting blades that optimize metal cutting production and profit.
The demands and cutting needs in a fabrication shop require a variety of band saws to cut solid materials and heavy-walled tubing, structural shapes, bundles, and hard materials such as tool steels.
Since no single blade can satisfy all those requirements, you need to decide whether to purchase a dedicated band saw blade for each type of cut needed, change the band saw blade after each application, or choose a band saw blade that works for multiple cutting applications in your fabrication shop.
The last option is the most common choice. Use the Blade Properly Choosing the correct blade is only the first step in the decision-making proc-ess. Using the blade appropriately for each type of cutting you do is important to prolonging the operational life of the blade. Understanding how the blade will stand up against the cutting of various metal materials is the next step in ensuring better productivity. Understand Blade Impact When blades cut a large, continuous area of solid material, the stresses on the teeth after initial impact tend to be consistent in terms of intensity and direction.
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The teeth proceed all the way through the cut, maintaining unending contact with the metal. Since no additional impact shocks occur after initial contact, there is no excessive stress on the teeth as they cut through the material.
The blade's longevity and ongoing performance in this type of application are based on the blade's wear resistance, which is largely dependent on its hardness and tooth geometry, or rake angle—the angle of the cutting face relative to the work. For cutting structural steels or bundles, the band saw blade teeth are subjected to multiple forces from different directions. For example, when cutting a piece of tube steel, the blade is required to cut through two walls, thereby causing a destructive action where the tooth is being released in a forward motion by both the speed of the blade and a downward feed pressure.
Similar shocks occur when cutting other shapes such as angles, channels, and I-beams. In the case of bundles, solids, or shapes, the number of strikes per pass increases substantially. These repeated impacts, and the stresses that are generated by the cutting of heavy-duty metal, can cause the teeth to crack.
It is impossible for one blade to work well for every purpose. What you need to determine is what band saw blade will be durable enough to withstand these forces while quickly providing a smooth cut without the need for secondary operations such as filing and grinding. Determine What Materials You Are Cutting To determine the band saw blade that best suits your shop's cutting requirements, you must examine the materials being cut.
Most blades are bimetal, which means they are composed of two separate metals joined together. Bimetallic blades consist of layers of different metals.Bandsaw Hacks - 5 Band Saw Tips and Tricks
These blades can withstand the punishment of cutting shapes and bundles, yet possess the hardness for continuous use with solids and heavy-walled tubing and the occasional cutting of high-alloy steels.
Bimetal band saw blade teeth, which are made of high-speed steel, are bonded by various methods to the high-strength carbon steel base. Such construction makes for blades with a better combination of cutting speed and durability than shown by nonbimetal blades in certain applications. A recent advancement in bimetal band saw blade production replaced electron beam welding with a diffusion bonding process that has resulted in blades that are more resistant to tooth strippage and also able to withstand operating temperatures up to 1, degrees F.
Some bimetals have coatings such as titanium nitride, often used on components to improve surface properties, making them more suitable for custom applications in which neither conventional bimetal nor carbide-tipped blades work well.
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Heat treatments are also applied to bimetals, providing the right combination of rigidity and strength. For cutting large volumes of high-nickel-alloy steel, you should use a carbide-tipped blade or tungsten carbide that is HRC.
Cutting these hard materials requires more shear break for the material to form the chip, creating a considerable amount of heat at the face of the tooth.
Carbide is recommended over high-speed steel because it offers more resistance to heat. Look at the Blade Characteristics The optimum tool is not necessarily the least expensive or the most expensive, but the one that has been carefully chosen to get the job done quickly, efficiently, and economically.
A cutting tool must have the following characteristics in order to produce good-quality parts economically: Know the Blade Properties The blade's properties also must be chosen based on the type of cutting that is being performed. Blade width, which is measured from the tips of the teeth to the back edge of the blade body, is an important factor. Use the widest blade your machine will accommodate, except when cutting contours.
Tooth rake, the angle formed by the tooth face and a line perpendicular to the back of the blade, needs to be chosen based on the material and shapes that will be cut.
A positive rake angle increases the tilt of the tooth face and is best-suited for thick solids and heavy-wall tubing. Straight or less positive rakes are preferred for most structural and bundle cutting. Heed Tooth Type Band saw tooth blades are available in different shapes, each with their own characteristics.